Magnetic Polishing Machine in Non-magnetic Metals
Specifications
| Model | Structure Component | Brand | Model | Quantity | Remarks |
| ZP7-8 Magnetic Polishing Machine | Shell | Self-made | S235 T3.5MM | 1 | Set |
| Explosion-proof Disk | Self-made | S235 T6.0MM (MM) | 4 | Set |
| Waterproof Trough | Self-made | PP Board T8.0 Special | 1 | Piece |
| Main Motor | Uston | 4-pole 3KW | 7 | Units |
| Conveyor Reduction Motor | Dongli | 2.2KW | 1 | Unit |
| Conveyor Inverter | Huichuan | 3KW Vector Type | 1 | Unit |
| Water Pump | Lingxiao | 0.37KW | 1 | Unit |
| Switches, Timers, Relays | Huiquan, Shanghai Yijia | National Standard | 1 | Batch |
| Rotary Gear | Self-made | 45# | 1 | Piece |
| Wire Materials | CE Certified Manufacturer | National Standard | 1 | Batch |
| Disk Frame | Self-made | Aluminum | 7 | Units |
| Magnetic Core | Self-made | Jinshan SH45 | 56 | Pieces |
| Fixed Frame | Self-made | Beijing Dianmu | 7 | Units |
| Grinding Barrel | Self-made | PP Board T8.0 Special | 8 | Units |
| Disk Fixing Bracket | Self-made | Aluminum | 8 | Un |
Feature
A magnetic polishing machine is a device that achieves surface polishing by utilizing the action of a magnetic field, combined with the rotational movement of abrasives and workpieces. The basic working principle involves setting up a magnetic field inside the machine and mixing abrasives within that field. The magnetic force then causes the abrasives to collide with the surface of the workpiece, achieving polishing, deburring, and improving surface smoothness and gloss.
A magnetic polishing machine typically consists of the following main components:
- Mainframe: Includes the frame, motor, transmission mechanism, etc., providing mechanical structure and power support.
- Magnetic System: Establishes a magnetic field to allow abrasives to float in a magnetic state within the working chamber, facilitating contact and grinding with the workpiece surface.
- Working Chamber: The area where workpieces are placed, usually a rotating container where the interaction between workpieces and abrasives occurs.
- Control System: Manages the machine's start/stop, speed, magnetic field strength, and other parameters to meet different polishing requirements for various workpieces.
- Abrasive Feeding System: Supplies abrasives to the working chamber to ensure an ample and uniform distribution of abrasives during the polishing process.
Magnetic polishing machines find widespread application in the surface treatment of materials such as metal, plastic, ceramics, etc. Common applications include deburring, enhancing surface smoothness, and improving the overall appearance. This polishing method is relatively uniform and efficient, making it suitable for large-scale batch processing of components.
Advantages
The advantages of a magnetic polishing machine include:
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Efficient and Uniform Polishing: Magnetic polishing machines utilize a magnetic field to tightly bind abrasives to the workpiece surface, achieving efficient and uniform surface polishing through rotational motion and mutual collisions. This helps enhance the smoothness and glossiness of the workpiece.
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Automated Processing: Magnetic polishing machines typically feature automated control systems that can adjust parameters such as magnetic field strength and rotation speed, enabling precise control over the polishing process. This makes the operation more straightforward and reduces the need for manual intervention.
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Suitability for Complex-shaped Workpieces: Due to the ability of abrasives to move along various corners and curves of the workpiece surface, magnetic polishing machines are suitable for processing complex-shaped workpieces, achieving comprehensive polishing effects.
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Increased Production Efficiency: Magnetic polishing machines are suitable for large-scale production, capable of simultaneously processing multiple workpieces. This results in higher production efficiency, particularly when dealing with identical or similar components.
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Reduced Labor Intensity: The characteristics of automated control and batch processing enable magnetic polishing machines to reduce labor intensity, improve work efficiency, and minimize variations caused by human factors.
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Deburring and Surface Quality Improvement: Magnetic polishing machines effectively remove burrs and unevenness from the workpiece surface while enhancing surface quality, resulting in a smoother and more uniform appearance.
Overall, the magnetic polishing machine, with its efficiency, automation, and versatility, has become an important tool in surface treatment within many manufacturing industries.
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